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Chocolate on ice cream

FoodJet's chocolate depositor applies tempered chocolate onto ice cream, into moulds or onto products, in the design you choose. The depositing head is an array of small, individually controlled nozzles, so it places chocolate exactly where you want it and varies the amount per section, with no mechanical change-overs. You run different decorations on the same line, and the system keeps the tempered chocolate at the right temperature from supply to nozzle.

Per-nozzle control, not a single shot

A one-shot depositor places the same deposit everywhere on the product. The FoodJet chocolate depositor does not. Its head is an array of small nozzles, each controlled on its own, so you vary the amount of chocolate in each section of a mould or product. That is how you create detailed, personalised tempered chocolate decorations rather than one fixed pattern.

Change the design without changing the line

Seasonal decorations, branded products, or several designs at once: the pattern lives in the software, not in fixed tooling. You switch design with a recipe, so there are no mechanical change-overs and you keep the line running. The per-nozzle control places each decoration the way you defined it.

Keeping tempered chocolate at temperature

Tempered chocolate only works if it stays at the right temperature through the whole system. FoodJet uses double-jacketed hoses and piping throughout, fed by the FoodJet PUL supply system, a closed water circuit with its own heat exchanger that runs as a stand-alone unit. From supply to nozzle, the chocolate is held at temperature, so the deposit stays consistent across the run.

A controlled, clean process

Working with a high-value material like tempered chocolate, you want to control the whole process: hold the temperature, keep spillage low, and reduce the risk of contamination. The closed system and the per-nozzle dosing keep waste down and the process clean, so more of your chocolate ends up on the product.

Working out your capacity

You can get a solid estimate of your line capacity yourself, with four numbers: the size of your product, the pitch (the spacing between products, across and along the belt), the number of lanes, and the belt speed. Product size, pitch and lanes together decide how many products fit on the belt at any moment. Multiply that by the belt speed and you have your capacity in products per minute, and from there per hour or per shift. This part is straight maths, and you do not need us for it.

There is one factor that does need our input: can we deposit your product accurately at the belt speed you are aiming for? That depends on the material. As a guide, line speeds around 10 m/min have proven possible for hot products like tempered chocolate. Temperature, viscosity and the way the chocolate flows all affect how fast we can dose it cleanly, so treat that figure as a guide for a first estimate, not as a limit. For every application we run a trial with your actual product, so the capacity you plan with is one we have measured, not one we have assumed.

More products on the same belt

The core of a FoodJet system is the depositing head: an array of individually controlled nozzles across the full width of the belt. Each nozzle deposits on demand, so the head places chocolate on any product, anywhere across the belt, with no fixed tooling and no set product positions. Together this means you do not lose belt space to a fixed pitch: you run products closer together and across the full width, so the same belt and the same speed deliver more products per minute. The smaller the product, the more this counts.

A chocolate system built around your line

Every FoodJet system is configured to your line, so no two are identical. A tempered chocolate setup is matched to your product, your design and your throughput, as a standalone unit or integrated into your existing conveyor, with the PUL supply system as a stand-alone temperature unit. The table below shows what a typical chocolate application looks like.

Application

Depositing tempered chocolate onto ice cream, into moulds or onto products

Materials

Tempered chocolate and comparable high-value materials

Substrates

Ice cream, moulds, products

Pattern

Per-section design, defined in software, amount varies per nozzle

Temperature control

Double-jacketed hoses and piping, fed by the FoodJet PUL closed water circuit

Design changes

Recipe upload, no mechanical change-overs

Conveyor width

Configured to your line, for example a standard 800 mm belt

Line speed

Around 10 m/min for tempered chocolate, confirmed in a trial

System

Standalone or integrated; PUL supply as stand-alone temperature unit

Chocolate decorations on ice cream

See how FoodJet's chocolate depositor precisely applies tempered chocolate patterns on ice cream bars, consistent, at production speed, and without contamination. The closed-loop system ensures zero product contact with the environment between runs.

  • Chocolate decorating crackers [various shapes]

    If you like to turn generic products like crackers into exciting new products, check out this video. More info here

  • Chocolate decorated cakes

    Add value to your product by enrobing or decorating it with chocolate. Like these cakes!

  • Chocolate enrobed cakes

    Chocolate enrobing without the usual mess. And lots more flexibility! More info here

  • Chocolate decoration on misaligned Jaffa cakes

    Chocolate decoration depositing on randomly aligned Jaffa cakes and biscuits. More info here

  • 3D chocolate depositor [making complex chocolate bars]

    This 3D chocolate printer creates complex chocolate bars at industrial speeds. And it is easily scalable. More info here

  • Biscuit chocolate decoration [FoodJet company video]

    Not the most recent chocolate decoration video, but it still gives you a good explanation of the FoodJet precision depositing technology. More info here

  • Decorating chocolate bars [no hands required]

    It is very difficult to find labour to decorate products. In this video we did an excellent job replacing the hands with a FoodJet chocolate depositor. More info here

  • Energy bar chocolate decoration [industrial speeds]

    Make your energy or granola bars stand out with customized chocolate decorations. More info here

  • Multi-colour chocolate tablet with bear design

    Innovative complex chocolate tablets without using molds!

  • Rice cakes with chocolate decorations

    High-speed chocolate decorations without the usual mess or limitations.

  • Mellow cake chocolate decoration [Yummy]

    These tasty mellow cakes got a chocolate decoration make-over. More info here

Big and small chocolate depositing solutions

Whether you are an entry-level producer or you are running a large scale production line, FoodJet has a tempered chocolate machine that fits your line. Our depositing systems are customizable. Together we will find the right industrial chocolate machine for your production line.

Not only are our depositors customizable, they are also suitable to scale to fit large production lines. Our engineers will design the system that fits your requirements.

Interested in learning more about FoodJet, our technology, or our machines? Visit our frequently asked questions page. Get in touch with one of our engineers to discuss the possibilities of FoodJet's chocolate machinery.

Want to see tempered chocolate depositing on your product? Request a product test.

MDLVW900

Mobile Depositor Large with Vision and integrated Warm supply unit: 900 mm range for precise decoration, pocket and surface filling

MDSUW1

Mobile Depositor with Supply Unit Warm: single-head system for decoration, pocket and surface filling

MDLV1600

Mobile Depositor Large with Vision: precision surface filling up to 1600 mm

How much capacity can a FoodJet chocolate line handle?

In most cases you can work this out yourself. Your output comes down to four numbers: product size, pitch, number of lanes and belt speed. The first three tell you how densely the products sit on the belt; multiply that by the belt speed and you have your output per minute. The one factor we confirm is whether we can deposit your chocolate accurately at that speed. As a guide, line speeds around 10 m/min have proven possible for tempered chocolate. To be sure, we run a trial with your own product.

Is this a one-shot depositor?

No. The head is an array of small nozzles, each controlled on its own, so you vary the amount of chocolate per section of a mould or product and create detailed, personalised decorations rather than one fixed deposit.

Can I run different chocolate designs on the same line?

Yes. The design lives in the product recipe in software, so you switch between seasonal or branded designs with a recipe upload, with no mechanical change-over.

How does the system keep the chocolate tempered?

FoodJet uses double-jacketed hoses and piping throughout, fed by the FoodJet PUL supply system, a closed water circuit with its own heat exchanger. From supply to nozzle the chocolate is held at the right temperature.

Can it run inline with my existing line?

Yes. A tempered chocolate setup runs as a standalone unit or integrated into your existing conveyor, configured to your line speed and product layout.

Increase accuracy, improve speed and add a unique touch