FoodJet

Software and pattern control

Surface filling is the technique of covering the entire surface of a product with an even layer of a liquid food such as sauce, butter or batter, while keeping a defined sauce-free edge. Vision technology recognises the shape of every product on the conveyor, so the material lands on the product and not around it, even on irregular or randomly placed products. When you change product shapes you upload the matching recipe and keep running, with no mechanical change-overs.

What is FoodJet's depositing software?

On a FoodJet line, the deposit pattern and the dosing do not live in fixed tooling. They are defined in software and run as a product recipe. FoodJet's depositing software has two platforms, FoodJet Designer Studio and FoodJet Control Platform, and the Control Platform includes a pattern generator for building deposit patterns. You define the pattern you want, the software drives each nozzle to deposit it, and switching to another product or pattern is a recipe upload rather than a mechanical change-over. This is what lets one line run many products and patterns while the result stays the same from the first product to the last.

The pattern lives in software, not in tooling

With an array of individually controlled nozzles, the deposit pattern is set in software rather than by a fixed plate or mould. Using the pattern generator in the FoodJet Control Platform, you decide the pattern, a full layer, a ring, or a custom shape that leaves the edge clear, and the line holds it across a full production run. Because nothing mechanical defines the pattern, you are free to change it without changing parts.

Every product is a recipe

Each product you run is stored as a recipe: the pattern, the deposit volume and the dosing settings together. Once a recipe is set, the line reproduces it exactly every time you run that product, so coverage and dose stay consistent across long runs and between batches. Building up a library of recipes means your operators select a product rather than set up a machine.

Changeover is a recipe upload

Switching from one product or pattern to another is a recipe upload, not a mechanical change-over. There is no tooling to swap and no pattern to re-set by hand, so the line keeps running and the result stays the same. For a plant that runs several products on one line, this turns change-overs from downtime into a quick selection.

Consistency you can measure

Because the recipe drives every deposit, the result is repeatable by design. The software also supports a statistics module and integration with your line control through PLC and SCADA, so you can monitor production, log what the line produced, and support traceability. The deposit is not only consistent, it is recorded.

How it fits your line

The software is built to sit in a production line, not beside it. It integrates with line I/O and your PLC or SCADA system, so the depositor starts, stops and switches recipes in step with the rest of the line. Vision, dosing and pattern control work together from the same software rather than as separate machines.

How we prove it for your product

The best way to see what the software does is on your own product. Share the products and patterns you need to run, your line speed and how often you change over, and we will configure recipes and run a trial, so you see the patterns, the change-over and the consistency on your own material before you commit.

Where is the deposit pattern defined on a FoodJet line?

In software. The pattern and dosing live in a product recipe, not in fixed tooling. FoodJet's software has two platforms, FoodJet Designer Studio and FoodJet Control Platform, and the Control Platform includes a pattern generator for building the pattern you want.

How do I change from one product or pattern to another?

By uploading a different recipe. There is no tooling to swap and no pattern to re-set by hand, so the change-over is a quick selection and the line keeps running.

Will the result stay the same across a long run?

Yes. The recipe drives every deposit, so coverage and dose are reproduced exactly each time you run that product, across long runs and between batches.

Can the software connect to my line control?

Yes. It integrates with line I/O and your PLC or SCADA system, and it supports a statistics module for monitoring and traceability.

What kind of patterns can I deposit?

A full layer, a ring, or a custom shape, built with the pattern generator and stored as a recipe. Because the pattern is not fixed in tooling, you can adjust it whenever you need to.

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