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Pizza sauce depositing

FoodJet's pizza sauce depositor applies sauce onto each pizza base in a controlled, repeatable pattern on a moving conveyor. An array of individually controlled nozzles deposits on demand, so the head places sauce on any base, anywhere across the belt, in any pattern you set, with no fixed tooling. Vision recognises the shape and position of every base, so the deposit lands correctly without product alignment, and the result stays the same from the first base to the last, with smooth or chunky sauce.

The same sauce pattern on every base

The question with pizza sauce is whether every base leaves the line looking the same. The depositor places sauce in a defined pattern across each base, so coverage stays even and repeatable across a full production run. You decide the pattern, a full layer, a ring, or a shape that leaves the edge clear, and the line holds it consistently.

No product alignment needed

Pizza bases are rarely placed perfectly on the conveyor, and they do not have to be. Each nozzle deposits on demand and vision recognises where every base sits, so the head targets each one and reduces misplaced sauce. Bases that vary in size or sit off-centre are still sauced correctly.

Built for smooth or chunky sauce

Pizza sauce ranges from smooth passata to chunky sauces with herbs or vegetable pieces. The depositor is configured to your sauce: the nozzle and dosing are matched to the consistency and to any inclusions, so larger pieces pass through without blocking and the deposit stays clean. Tell us the sauce and we match the depositing head to it.

Consistent from the first base to the last

The pattern and the dosing live in the product recipe in the FoodJet Control Platform software, not in fixed tooling. That keeps the result consistent across a long run, and changing to another product or pattern is a recipe upload rather than a mechanical change-over. You keep the line running and the sauce stays the same.

  • Pizza sauce pattern depositing

    Create different sauce patterns, each defined in the product recipe. More info here

  • Pizza sauce depositing [explanatory video]

    Video shot doing some testing with the FoodJet pizza sauce depositor test system. Various shapes and different sauces. More info here

  • Pizza sauce depositor MDL [maximum flexibility]

    Accurately depositing pizza sauce before the oven on a 800mm wide conveyor. More info here

  • Pizza sauce depositor [FoodJet company video]

    Though not the most recent video of our pizza sauce depositor, it does explain the basic technology very well. More info here

  • Pizza sauce depositing [any shape is possible]

    A short video we shot during the 2018 IBA exhibition. It nicely shows how the FoodJet pizza sauce depositor can handle random shapes.

Working out your capacity

You can get a solid estimate of your line capacity yourself, with four numbers: the size of your product, the pitch (the spacing between products, across and along the belt), the number of lanes, and the belt speed. Product size, pitch and lanes together decide how many products fit on the belt at any moment. Multiply that by the belt speed and you have your capacity in products per minute, and from there per hour or per shift. This part is straight maths, and you do not need us for it.

There is one factor that does need our input: can we deposit your product accurately at the belt speed you are aiming for? That depends on the material. As a guide, line speeds up to 25 m/min have proven possible for pizza sauce and similar products. Viscosity, particle size and the way a sauce flows all affect how fast we can dose it cleanly, so treat that figure as a guide for a first estimate, not as a limit. For every application we run a trial with your actual sauce, so the capacity you plan with is one we have measured, not one we have assumed.

More products on the same belt

The core of a FoodJet system is the depositing head: an array of individually controlled nozzles across the full width of the belt. Each nozzle deposits on demand, so the head places sauce on any base, anywhere across the belt, with no fixed tooling and no set product positions. Vision recognises where every base sits and the nozzle array deposits exactly there. Together this means you do not lose belt space to alignment or to a fixed pitch: you run products closer together and across the full width, so the same belt and the same speed deliver more products per minute. The smaller the product, the more this counts.

On a standard 800 mm belt this is clearest with small products. Take mini pizzas of around 100 mm. Because the nozzle array deposits on each one wherever it sits, you can run them close together across the full width and along the belt, instead of in a few fixed lanes. At 25 m/min that runs to roughly 1,600 mini pizzas per minute, around 95,000 per hour. Full-size 300 mm pizzas on the same belt at the same speed run to roughly 160 per minute. The depositing head does not change; the belt simply carries far more product.

A pizza sauce system built around your line

Every FoodJet system is configured to your line, so no two are identical. A pizza sauce setup is matched to your sauce, your base and your throughput, as a standalone unit or integrated into your existing conveyor. The table below shows what a typical pizza sauce application looks like.

Application

Depositing sauce onto pizza bases in a controlled pattern

Materials

Pizza sauce, passata, smooth or chunky sauces with inclusions

Substrates

Pizza bases, varying in size and position

Pattern

Full layer, ring or custom pattern, defined in software

Product alignment

Not required; nozzle array deposits per base, vision-guided

Conveyor width

Configured to your line, for example a standard 800 mm belt

Line speed

Up to 25 m/min for pizza sauce, confirmed in a trial

Capacity

Calculated from product size, pitch, lanes and belt speed

Inclusions

Larger nozzle options for chunky sauce, matched to particle size

Change-overs

Recipe upload, no mechanical change-overs

System

Standalone or integrated into your existing conveyor

Butter on sandwiches

Even butter layers for a smooth texture and great taste

Tigerpaste on bread

Repeatable patterns and stable deposition for uniform product appearance.

Meatsauce in ready meal trays

Consistent portioning into trays or compartments where clean cut-off and repeatability matter.

MDLV800

Mobile Depositor Large with Vision: precision surface filling up to 800 mm

MDM300

Mobile Depositor Medium: surface filling up to 300 mm

MDMV300 - Full Surface Food Depositor

Mobile Depositor Medium with Vision: precision surface filling up to 300 mm

How much capacity can a FoodJet pizza sauce line handle?

In most cases you can work this out yourself. Your output comes down to four numbers: product size, pitch, number of lanes and belt speed. The first three set how densely the bases sit on the belt; multiply by the belt speed and you have your output per minute. The one factor we confirm is whether we can deposit your sauce accurately at that speed, because that depends on the material. As a guide, line speeds up to 25 m/min have proven possible for pizza sauce. To be sure, we run a trial with your own sauce, so you get a real figure to plan with.

Can the depositor handle chunky pizza sauce with herbs or vegetable pieces?

Yes. The nozzle and dosing are matched to your sauce, so chunky sauces with inclusions pass through without blocking. Share the sauce and the typical particle size and we configure the depositing head to it.

Do the pizza bases need to be aligned on the conveyor?

No. Each nozzle deposits on demand and vision recognises the shape and position of every base, so bases that vary in size or sit off-centre are still sauced correctly.

Can I change the sauce pattern between products?

Yes. The pattern and the dosing live in the product recipe in the FoodJet Control Platform software, so switching pattern or product is a recipe upload, with no mechanical change-over.

Can it run inline with my existing pizza line?

Yes. A pizza sauce setup runs as a standalone unit or integrated into your existing conveyor, configured to your line speed and base layout.

Discuss pizza sauce depositing for your line

Share your sauce type (smooth/chunky), target pattern, line speed, and belt width, then we’ll advise a suitable configuration.

Request a product test and we will propose a setup for your line.

Increase accuracy, improve speed and add a unique touch